Product Features of Automatic Soldering Robot
Bus servo motor, planetary and RV reducer
The servo motor provides nanoscale dynamic response and precise torque control, while the RV reducer converts power into stable output through high rigidity and zero backlash transmission. The two work together to achieve ±0.005mm welding trajectory accuracy and 20000 hours ofimpact resistance life.
Maintenance free automatic oiling system
Equipped with intelligent uantitative lubrication and high-temperature sealing protection, the advantage lies in significantly reducing component wear, extending service
life, and achievingmaintenance free continuous operation in high dust welding environments.
Kane Emperor CNc System
KND bus system, mature five axis linkage algorithm, simple wiring
high reliability, strong real-time performance, good scalability,
stronginteroperability,energy-saving and efficient.
Square guide rail&screw
The high rigiditylineartransmission and sealing protection design have
the advantages of achieving micrometer level positioning accuracy,
resistance to welding impact loads, and long-term stable operation in
dust splashing environments.
Product Highlight-High Speed Automatic Soldering Robot
Efficient collaborative work
Multiple axes can rotate simultaneously, greatly improving welding speed and shortening the operation cycle, meeting the requirements of efficient production.
Innovative process simplification
Integrating and optimizing various complex processes such as overhead welding,flat welding,and reverse welding into a simple three-dimensional ring welding process.
With the help of mature multi axis linkage algorithms, not only does the weld seam form beautifully, but also the ring welding only requires one joint, greatly simplifying the welding process and improving welding quality.
Dual station efficient operation
Adopting a dual station design, welding work is carried out simultaneously, doubling work efficiency, fully improving labor utilization, and reducing unit production costs.
Precise process control
Capable of accurately and flexibly switching current and welding speed according to various welding process requirements, effectively improving the qualification rate offinished products and ensuringthat every product meets high-quality standards.
Stable welding process
The advanced multi axis linkage algorithm ensures stable and vibration free molten pool, effectively reducing the generation of spatter, eliminating the need for polishing after welding, further reducing labor costs, and improving production efficiency.
Application
Parameters & Specifications
1. Automatic Soldering Robot Applicable Materials: Suitable for welding carbon steel, aluminum alloy, and stainless steel (corresponding welding rods and welding machines must be selected).
2. Workpiece Thickness: The standard welding range is 0.5mm-5mm; workpieces with thicknesses of 5mm-10mm require customized tooling.
3. High Speed Automatic Soldering Robot Welding Processes:
• Position Type: Supports flat welding, reverse flow welding, overhead welding, and 3D welding.
• Method Type: Supports MIG/MAG (inert gas/active gas shielded welding) and laser welding.
4. Maximum Workpiece Size: The maximum weldable size is 2400mm (length) × 1800mm (width), and multiple specifications can be customized.
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Automatic Soldering System Technical Parameters |
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Equipment Name |
Increase The Size Of Multidimensional Rotary Welding Robots(two stations) |
Welding Method |
MAG / MIG |
|
Welder Model No. |
Panasonic 280RK/Aotai 350 Millermatic 350/Panasonic YD-350GS |
Shielding Gas |
CO₂/Ar/He |
|
Welder Type |
External Dedicated Welding Torch |
Nozzle model |
Special nozzle |
|
Gas Flow Rate |
10 (L/min) |
Applicable Wire Diameter |
0.8-1.2mm |
|
Duty Cycle |
Kane Emperor CNC System |
Output Current Range |
50-350A/60-350 A/25-400 A |
|
System |
E017K-0700 Robot Controller |
Output Voltage Range |
12-31.5V/14-40 V/12-38 V/ 16-36 V |
|
Transmission |
Ball Screw/Square Guide Rail/Gear and Rack |
Servo Motor Drive |
RV Reducer/Planetary Reducer |
|
External Power Supply |
Optional |
Welding Speed |
100-1500mm/min |
|
Equipment Travel Speed |
50000mm/min or above |
Pulse Frequency |
0.5—3Hz/s |
|
Input Power |
Three-phase AC 380V (neutral wire, ground wire) |
Equipment Capacity |
General power supply 18KVA or above |
|
Input Protection |
Fuse: 32A Circuit Breaker: 32A |
Air Source Pressure |
6Pa (Standard configuration selection) |
|
Rated Welding Voltage |
28V |
Rated Welding Current |
280A |
|
External Dimensions |
6000×1650×3250mm |
Equipment Weight |
1700KG |
Manufacturing Process
Our automatic soldering systems undergo a rigorous manufacturing and quality control process from basic structure to final delivery. Core structural components (such as steel frames and bases) are machined in one piece using high-precision CNC machine tools, ensuring ultimate rigidity of the foundation. All motion units (lead screws, guide rails, and reducers) are selected from top international brands and are precision assembled and laser-calibrated by professional engineers in a temperature-controlled, dust-free workshop, ensuring micron-level precision in multi-axis linkage. After assembly, each piece of equipment undergoes more than 72 hours of continuous full-load simulated welding and aging testing. This is not just a piece of automatic soldering system, but an intelligent solution committed to industrial-grade reliability and precision manufacturing processes.
At Juyoubao, every Automatic Soldering System is built and tested to deliver consistent, high-precision soldering performance. Our commitment to quality ensures that each unit undergoes rigorous testing and calibration before leaving the factory, guaranteeing reliability and stable operation.
Key quality assurances include:
Precision Performance – Advanced control systems maintain accurate soldering angles, temperature, and speed for uniform results.
Thorough Testing – Each soldering system is fully inspected and undergoes operational tests to ensure consistent output and minimal defects.
Durable & Reliable – High-quality components and robust design reduce downtime and maintenance needs, ensuring long-term stability.
ISO-Certified Manufacturing – Built in compliance with ISO9001 standards, guaranteeing world-class production processes and quality control.
With Juyoubao’s Automatic Soldering System, manufacturers can trust in consistent quality, enhanced productivity, and reliable operation, supporting high-volume and precision soldering applications.
Request a quote today to integrate a reliable and efficient soldering solution into your production line.
FAQ
Q:
We are unfamiliar with automated welding. How can we be sure that your solution will solve our specific problems?
A:
That's an excellent question. We suggest starting with a "three-step approach": First, we can arrange an online or on-site technical exchange where our engineers will understand your specific workpieces, materials, current pain points, and production capacity goals. Second, based on this, we will provide a free preliminary process evaluation report outlining the technical feasibility. Finally, we would be happy to arrange a dedicated demonstration for you, showing real-world case studies from our clients in similar industries, allowing you to witness the equipment's performance in a real working environment.
Q:
Are your devices standard models or can they be customized? What is the degree and timeframe of customization?
A:
While we offer reliable standard models, we focus even more on tailoring solutions to meet your unique business challenges. From "wheelchair frame 12-piece one-time molding" to "agricultural machinery parts dual-station collaborative welding," all are customized for our clients. The process is as follows: Based on your product drawings and process requirements, we design a complete solution including the robot body, tooling fixtures, and electrical control. The customization cycle is typically 3-9 weeks (from solution confirmation to delivery and installation), depending on the complexity of the product.
Q:
How is the price structured? What other costs are involved besides the equipment itself?
A:
Our quotations are usually for a "turnkey project" total package price, which is transparent and clear, including:
Core hardware: Robot with rotary worktable, welding machine, positioner, customized tooling fixtures, safety protection system.
Core software: Welding process package, robot programming and debugging.
Service fees: On-site installation and commissioning, operation and maintenance training; customer engineers can come to our factory for training, and we will arrange accommodation and meals during the training period.
Warranty: We usually provide a 1-2 year warranty for the entire machine (excluding wear parts). We will provide a detailed list during the solution phase.
Q:
How do you guarantee welding quality? What is your after-sales response time if the equipment malfunctions?
A:
Quality assurance is fundamental. First, before leaving the factory, the equipment undergoes continuous aging tests. Second, we provide comprehensive operation and process training to ensure your team can use it correctly. Regarding after-sales service, we provide 7x24 hour remote technical support. For urgent issues, we promise a response within 2 hours and on-site engineer arrival within 48 hours (specific terms are subject to the contract). We also maintain a stock of common spare parts to ensure rapid production recovery.
Q:
How long does the entire process take from placing an order to the equipment being fully operational? What are the payment methods?
A:
The standard process and timeline are as follows:
1. Solution Confirmation and Contract Signing (1 week): Both parties confirm the technical solution and commercial contract.
2. Design, Production, and Factory Testing (2 weeks): This is crucial. We will complete all testing before shipment and invite you (or send a video) for pre-acceptance.
3. Shipping, Installation, and Commissioning (3 days): The equipment arrives at your factory, and our engineers perform on-site installation and commissioning.
Final Acceptance and Training (1 week): After you confirm acceptance, final acceptance is completed, and in-depth training is conducted concurrently.
Payment is typically a phased payment model of "down payment + payment upon shipment," with specific proportions negotiable, aiming to fairly protect the rights and interests of both parties.
Q:
We have many product models, small batch sizes, and frequent line changes. Can your equipment handle this? A: This is precisely where the value of our flexible automation workstation lies. Our system supports one-click
A:
Program recall. For different product models, you only need to replace the corresponding quick-positioning fixtures (which we can provide) and select the corresponding program on the touchscreen. The robot will automatically recall all welding parameters and trajectories for that product. Switching time can be controlled within minutes, enabling flexible production for multiple varieties and small batches.
Q:
What are your core advantages compared to other domestic and international robot brands?
A:
Our core advantage lies in "process know-how + deep customization," rather than simply selling standard robots. Like you, we are "welding process experts," especially skilled at solving automated welding challenges for "irregularly shaped, multi-variety, and large-volume" workpieces. We are not limited to a single robot brand, but rather, based on your process needs, we select or combine the optimal hardware for you and incorporate our years of accumulated welding process database. Ultimately, we deliver a solution that consistently produces qualified products, not a "semi-finished" piece of equipment that requires repeated debugging on your part.
Q:
Can you share some successful case studies from our industry?
A:
Of course. Due to confidentiality agreements, we will provide case studies with sensitive customer information removed, including details such as industry, workpiece type, technical challenges, and efficiency/quality improvement data. For example, in the agricultural machinery parts sector, we implemented dual-station collaborative welding for a client, resulting in a more than 50% increase in efficiency; in the furniture industry, we enabled a bed frame manufacturer to weld over ten components in a single operation, eliminating the need for grinding. We can share the most relevant case studies based on your industry.
Service
Warranty Policy
During the warranty period, we provide comprehensive free repair and parts replacement services (excluding human-induced damage and consumables). The specific warranty period and terms are subject to the formal contract signed by both parties.
Technical Support and Response
• 7×24-hour remote support: We provide round-the-clock telephone, online technical consultation, and remote diagnostic services.
• Rapid response mechanism: For urgent issues, we promise to respond within 2 hours and dispatch engineers to the site within 48 hours (if necessary) (specific implementation details are subject to the contract).
Spare Parts and Maintenance Support
We maintain a stock of commonly used spare parts to shorten downtime caused by parts replacement and support rapid production recovery.
Documentation and Training Support
Upon equipment delivery, we will provide complete product manuals, operation manuals, and welding process guidance videos. We will arrange for our engineers to provide on-site training and can arrange on-site or online operation training upon request.
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